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PneumaticsNew SMC's KY Series: Turn-lock All Resin Fittings for Superior Leak Prevention
Mar 5, 2025|
The new SMC KY Series Turn-lock All Resin Fittings offer an innovative solution to one of the most common issues in fluid handling systems - leakage due to insufficient tube insertion. Designed for applications requiring high chemical resistance and contamination-free environments, these fittings provide reliable connections for critical fluid applications. Key Features and Benefits Innovative Turn-lock Mechanism * Prevents Improper Connections: The sleeve won't rotate unless the tube is fully inserted * Visual Confirmation: Color-coded indicators show when tubes are properly secured (gray for unlocked, white for locked) * Reduced Leakage Risk: Eliminates the common problem of leaks from improperly inserted tubing All-Resin Construction * Zero Metal Contamination: Made entirely of non-metallic materials (PPS-GF30) * Excellent Chemical Resistance: Compatible with a wide range of fluids * Grease-Free Operation: Ideal for clean environments and sensitive applications Versatile Fluid Compatibility * Multiple Media Types: Works with air, nitrogen, water, pure water, and various chemicals * Temperature Range: Operates between 0°C and 80°C * Pressure Rating: Maximum operating pressure of 1.0 MPa Superior Sealing Design * Reduced Tube Damage: The chuck doesn't contact the tube during insertion, preventing scratches * EPDM O-rings: Provides reliable sealing for multiple fluid types * ISO Class 3 Cleanliness: Suitable for cleanroom environments Applications The KY Series Turn-lock All Resin Fittings are ideal for applications requiring high chemical resistance and contamination-free environments, such as: * Semiconductor Manufacturing: Nitrogen purge to silicon wafers * Clean Room Equipment: Connection to FOUP load ports and EFEM modules * Chemical Processing: Supply lines for cleaning solutions * Water Treatment: Pure water and ultrapure water lines * Laboratory Equipment: Chemical handling systems Compared to Conventional Fittings Unlike conventional fittings that may damage tubing during insertion, the KY Series features a unique design where the chuck remains open during tube insertion. This prevents scratching the tube surface, which can cause micro-leaks over time. The visual confirmation system also eliminates guesswork, ensuring secure connections every time. Available Options The KY Series is currently available in the following configuration: * Model: KYH07-01 (Male connector) * Tubing Size: ø1/4" outer diameter * Connection Thread: R1/8 * Option: Available with or without pipe tape (X53) Elite SMC Distribution and Support from Proax As Canada's premier SMC distributor, Proax Technologies offers comprehensive support for the KY Series and all SMC products across our 13 nationwide locations. Our in-house engineering team provides expert assistance for implementation, from selection to installation. Our technical capabilities include: * Chemical compatibility assessments * System design recommendations * Installation guidance and troubleshooting * Ongoing technical support Whether you're designing new semiconductor equipment or upgrading existing chemical processing systems, our engineering team can help you integrate these innovative fittings for maximum reliability. For more information about the SMC KY Series Turn-lock All Resin Fittings, contact our team today.
PneumaticsIntroducing the SMC D-MPG Series: Advanced Position Sensing for Compact Actuators
Mar 5, 2025|
The new SMC D-MPG Series compact position sensors offer precision detection of stroke position in compact actuators such as air grippers. With impressive 0.1mm repeatability and IO-Link compatibility, these sensors provide versatile positioning solutions for automation applications. Key Features and Benefits Precise Position Detection * High Repeatability: Achieves 0.1mm repeatability for reliable position detection * Measurement Range: 25mm standard range (expandable up to 35mm) * Resolution: 0.01mm for precise measurements Compact, Versatile Design * Two-Component System: Compact sensor head with separate teach unit * Flexible Mounting: Can be mounted horizontally or vertically in standard cylinder grooves * Compatible with Multiple Actuators: Works with various air gripper series including MHZ2, MHS3, MHK2, and more Multiple Output Options * Switch Output: Four selectable modes (Single-point, Auto Switch, Window, and 2-Point) * Analog Output: Configurable voltage (0-10V, 1-5V) or current (4-20mA) output * IO-Link Compatible: Digital communication for advanced control and monitoring Easy Setup and Configuration * Simple Teach Button: Quick configuration with a single button * Visual Indicators: Five indicator lights show operational status * Customizable Range: Adjustable measurement range and output settings Industrial-Grade Reliability * IP67 Rated: Protected against dust and temporary immersion in water * Robust Construction: 300 m/s² impact resistance * Wide Temperature Range: Operates from -10°C to 60°C Applications The D-MPG Series is ideal for applications requiring precise positioning of compact actuators, including: * Part presence/absence detection * Workpiece dimension verification * Position-based sorting operations * Precision assembly processes * Multi-point detection sequences With its ability to detect stroke positions with high accuracy, the D-MPG Series helps manufacturers improve quality control, reduce setup time, and enhance automation flexibility. Download the catalog Elite SMC Distribution and Support from Proax As an elite SMC distributor across Canada, Proax Technologies provides unparalleled expertise and support for the D-MPG Series and the complete SMC product line. With 13 locations nationwide, our team of in-house engineers offers comprehensive technical assistance, from product selection to implementation and troubleshooting. Our technical capabilities include: * Application-specific product recommendations * System integration support * Custom automation solutions * On-site consultations * Training and education * Ongoing technical support Whether you're upgrading existing equipment or designing new automation systems, Proax's engineering team can help you maximize the benefits of SMC's innovative position sensing technology. For more information about the SMC D-MPG Series compact position sensors, connect with our technical team.
AutomationSMC ZGS Vacuum Gripper System: An All-in-One Solution for Automated Handling
Mar 4, 2025|
Modern manufacturing and logistics sectors demand increasingly efficient and reliable automation solutions, especially when it comes to handling delicate or irregularly shaped items. Available through Proax, SMC's elite distributor, the ZGS Vacuum Gripper System (Foam Type) represents a significant advancement in this field, offering a comprehensive solution for palletizing and depalletizing applications, particularly for corrugated cardboard and similar materials. Comprehensive Integration in a Single Unit What sets the ZGS Series apart is its all-in-one design. Rather than requiring separate components that need to be assembled and integrated, this system combines all essential functions required for adsorption: * Ejector unit with newly designed ejector * Supply valve and release valve * Integrated silencer * Pressure switch * Robot mounting flange * IO-Link compatibility (on select models) This integration translates to significant time savings during installation - simply connect one electrical cable and air piping, and the system is ready for operation. Versatile Size Options for Various Applications The ZGS Series is available in three size configurations to accommodate different handling requirements: * 400 mm × 240 mm (lifting force up to 2144 N at -75 kPa) * 300 mm × 180 mm (lifting force up to 880 N at -63 kPa) * 200 mm × 120 mm (lifting force up to 440 N at -63 kPa) Each size option can be outfitted with foam of either 20 mm or 30 mm thickness, allowing for optimal adaptation to workpieces with different surface irregularities. Enhanced Performance Features The system incorporates several innovations that improve performance and efficiency: Energy Efficiency The newly designed ejector reduces air consumption by up to 15% compared to previous models while maintaining excellent vacuum performance. This translates directly to lower operating costs and reduced CO2 emissions. Improved Foam Durability The vacuum saving valve type includes a stopper that regulates foam compression during suction, reducing cell collapse and extending service life by more than twice compared to models without a stopper. Selectable Suction Plate Types Two suction plate options address different operational needs: * Vacuum saving valve type: Excellent for handling multiple workpieces or when the workpiece is smaller than the suction plate * Fixed orifice type: Optimal when the workpiece is approximately the same size as the suction plate Built-in Pressure Switch with Selectable Detection Ports The system features a built-in pressure switch that can detect pressure either in the base plate or within a foam hole, providing flexibility in monitoring and control capabilities. Broad Compatibility with Collaborative Robots A major advantage of the ZGS Series is its compatibility with collaborative robots from multiple manufacturers: * Universal Robots * Omron/Techman Robot * Fanuc * Yaskawa Electric This broad compatibility makes the ZGS an excellent choice for facilities with existing robotic infrastructure or those planning new implementations. Easy Maintenance and Tool Changing The system features a manual changer (for 300 × 180 mm and 200 × 120 mm sizes) that allows for quick tool changes. Tools can be secured by simply tightening two clamper bolts, reducing work-hours associated with changeovers. Practical Applications The ZGS Vacuum Gripper System excels in various applications: * Transfer of small corrugated cardboard * Vertical transfer operations * Handling of PET bottles (6 × 2L) * Transfer of snack cases * Handling of large cardboard boxes with suction on all corners Download Our Technical Specifications Want to explore the full capabilities of the ZGS Series? Download our comprehensive product catalog with detailed specifications, performance charts, and application examples: Download SMC ZGS Series Technical Catalog Conclusion The SMC ZGS Vacuum Gripper System combines comprehensive functionality, energy efficiency, and adaptability in a single, easy-to-implement unit. It offers the perfect solution for businesses looking to optimize their automated handling processes. Ready to enhance your automation capabilities? Contact our team today for a personalized consultation on how the ZGS Series can address your specific handling challenges.
AutomationContactron Speed Starters: Phoenix Contact's Game-Changing Solution for Modern Motor Control
Feb 27, 2025|
In industrial settings where efficiency and reliability are paramount, choosing the right motor control solution can make all the difference in operational performance. While traditional motor starters provide basic functionality and frequency converters offer advanced capabilities, many operations need something in between—a solution that combines simplicity with versatility. Phoenix Contact's CONTACTRON Speed Starters CSS series fill this critical gap, delivering intelligent motor control without the complexity of full-featured variable frequency drives. Available in multiple configurations to match specific application requirements, these versatile devices support motors ranging from 0.25 kW (CSS 0.25-1/3, part #1201132) up to 1.5 kW (CSS 1.5-3/3, part #1201650). The Middle Ground in Motor Control Technology For years, industrial operators faced a difficult choice: use simple motor starters with limited functionality or invest in complex frequency converters requiring extensive programming and configuration. The CONTACTRON Speed Starter elegantly solves this dilemma by offering: * Variable speed control for motors between 0.25 kW and 1.5 kW * Soft start and stop capabilities to reduce mechanical stress * Reversing functionality for bidirectional operations * Integrated safety features meeting SIL 3/PLe standards * Flexible voltage options for both 230V AC (single-phase) and 480V AC (three-phase) installations What truly sets these devices apart is how they combine these advanced features in an intuitive package that doesn't require specialized programming knowledge. The CSS series is available with optional integrated EMC filters, such as the CSS 0.75-3/3-EMC (part #1201829), providing additional protection against electromagnetic interference in sensitive environments. Key Benefits That Drive Operational Excellence Intuitive Operation Without Programming Headaches Unlike complex frequency converters that require specialized knowledge and software, CONTACTRON Speed Starters feature a straightforward user interface with rotary switches and push buttons. This design allows technicians to configure and adjust settings directly on the device—no laptop or programming software needed. This simplicity drastically reduces commissioning time while minimizing the potential for configuration errors. Even staff with limited technical expertise can confidently adjust motor parameters when operational needs change. Space-Saving Design for Modern Control Cabinets Control cabinet space comes at a premium in most industrial environments. The CONTACTRON Speed Starter addresses this challenge with its remarkably compact form factor, measuring just 35 mm in width. This space efficiency allows for: * Higher density installation in existing control cabinets * Smaller cabinet footprints for new installations * Reduced overall equipment footprint Despite its small size, the device doesn't compromise on functionality or performance, delivering powerful motor control capabilities where space constraints would otherwise force difficult tradeoffs. Built-In Safety That Meets the Highest Standards Safety can never be an afterthought in industrial automation. The CONTACTRON Speed Starters integrate critical safety functionality directly into their design, featuring built-in Safe Torque Off (STO) capability that achieves SIL 3/PLe safety ratings without requiring additional equipment. Every model in the CSS series, from the compact CSS 0.25-3/3 (part #1201679) to the higher-powered CSS 1.5-1/3 (part #1201511), includes this vital safety feature as standard. This integration eliminates the need for separate safety contactors, resulting in: * Reduced component count and wiring complexity * Lower installation and maintenance costs * Simplified compliance with machinery safety regulations * Enhanced protection for both operators and equipment Real-World Performance Improvements The practical benefits of these advanced starters extend throughout operations: * Extended motor life: Soft starting and stopping significantly reduces mechanical shock and wear on motors, couplings, and driven equipment. * Energy efficiency: The ability to run motors at optimized speeds rather than constantly at full power leads to substantial energy savings—particularly important in applications like pumps and fans where power consumption scales exponentially with speed. * Reduced maintenance: Lower mechanical stress means fewer breakdowns and extended service intervals for motors and driven equipment. * Process optimization: Fine-tuned speed control allows for more precise operation and improved product quality in many applications. CONTACTRON CSS Series Quick Reference Model SKU Voltage Power Rating EMC Filter CSS 0.25-1/3 1201132 → 230V AC (1φ) 0.25 kW No CSS 0.25-1/3-EMC 1201520 → 230V AC (1φ) 0.25 kW Yes CSS 0.37-1/3 1201135 → 230V AC (1φ) 0.37 kW No CSS 0.55-1/3 1201494 → 230V AC (1φ) 0.55 kW No CSS 0.75-1/3 1201509 → 230V AC (1φ) 0.75 kW No CSS 1.5-1/3 1201511 → 230V AC (1φ) 1.5 kW No CSS 0.25-3/3 1201679 → 480V AC (3φ) 0.25 kW No CSS 0.25-3/3-EMC 1201713 → 480V AC (3φ) 0.25 kW Yes CSS 0.37-3/3 1201683 → 480V AC (3φ) 0.37 kW No CSS 0.55-3/3 1201694 → 480V AC (3φ) 0.55 kW No * All models include configurable motor protection, analog input, and STO function up to SIL 3/PL e Ideal Applications Across Industries CONTACTRON Speed Starters excel in numerous applications where basic on/off control is insufficient but full variable frequency drives would be excessive: Material Handling Systems For conveyor belts and transport systems, these starters provide controlled acceleration that prevents product damage while offering the speed adjustments needed to synchronize with upstream and downstream processes. The CSS 0.75-1/3 (part #1201509) is particularly well-suited for smaller conveyor applications. Pumps and Fluid Management In pumping applications, soft starting prevents water hammer effects while variable speed capability allows for precise flow control based on demand—all without complex programming. For larger pump systems, the CSS 1.5-3/3 (part #1201650) provides the necessary power with three-phase compatibility. HVAC Systems Fans and blowers benefit from the ability to optimize airflow rates while minimizing energy consumption, with the added advantage of quieter operation during speed transitions. The CSS 0.55-3/3-EMC (part #1201828) with its integrated EMC filter is ideal for sensitive HVAC control environments. Food and Beverage Processing Gentle acceleration and precise speed control protect delicate products and ingredients while maintaining consistency in critical processes. The CSS 0.37-1/3-EMC (part #1201600) provides the clean operation required in food-grade environments. Additional EMC-Filtered Models For installations requiring enhanced electromagnetic compatibility, several EMC-filtered variants are available that aren't listed in the table above: * CSS 0.55-1/3-EMC (part #1201602) - 230V AC single-phase, 0.55 kW * CSS 0.75-1/3-EMC (part #1201613) - 230V AC single-phase, 0.75 kW * CSS 0.37-3/3-EMC (part #1201825) - 480V AC three-phase, 0.37 kW EMC-Protected Variants for Sensitive Environments In applications where electromagnetic compatibility is critical, Phoenix Contact offers EMC-filtered variants of the CONTACTRON Speed Starters. Models like the CSS 1.5-1/3-EMC (part #1201642) and CSS 1.5-3/3-EMC (part #1201696) include integrated EMC filters that reduce electromagnetic emissions, making them ideal for: * Medical equipment installations * Laboratory environments * Precision manufacturing * Installations near sensitive measuring equipment * Applications requiring compliance with strict EMC regulations These EMC-filtered variants maintain all the functionality of the standard models while providing an additional layer of protection against electromagnetic interference. The Practical Choice for Modern Operations Phoenix Contact's CONTACTRON Speed Starters represent the optimal balance between functional simplicity and operational flexibility. They deliver the essential benefits of variable speed control without the complexity and cost of full-featured drives, making them the ideal solution for countless industrial applications. By combining ease of use, compact design, integrated safety, and process-optimizing capabilities in a single device, CONTACTRON Speed Starters help operations improve efficiency, reduce maintenance costs, and enhance overall performance without requiring specialized expertise or extensive reengineering. Whether you're upgrading existing equipment or designing new systems, these innovative devices provide a forward-thinking motor control solution that addresses both current needs and future challenges in industrial automation. With a comprehensive range of models from the CSS 0.25-1/3 (part #1201132) to the CSS 1.5-3/3-EMC (part #1201696), Phoenix Contact ensures there's a perfect CONTACTRON Speed Starter for virtually any motor control application.
SafetyWhat Are Custom Enclosures and Why Might You Need One?
Jan 22, 2025|
In the world of industrial and commercial applications, custom enclosures play a critical role in protecting sensitive equipment and ensuring operational efficiency. But what exactly are custom enclosures, and why might you need one? Let’s break it down. What Are Custom Enclosures? Custom enclosures are protective casings designed to house electrical, mechanical, or sensitive components. Unlike standard enclosures, custom versions are tailored to meet specific needs, such as unique dimensions, cutouts, or material requirements. s. At Proax, we specialize in modifying and assembling enclosures to match your exact specifications. Configure your enclosure with our easy-to-use tools today! Configure your enclosure Why Might You Need a Custom Enclosure? 1. Precision and Flexibility Standard enclosures may not always align with your specific project requirements. Custom solutions allow you to integrate precise cutouts, mounting plates, and door designs, ensuring every detail meets your operational needs. 2. Enhanced Durability Custom enclosures can be made with materials like stainless steel or fiberglass to withstand harsh environments. This ensures your equipment remains protected from dust, moisture, and other external factors. 3. Improved Efficiency With Proax’s custom solutions, your enclosures are optimized for easy installation and future scalability. Features like pre-assembled accessories and smart configurations reduce labor time and costs. 4. Aesthetic and Professional Appeal Beyond functionality, custom enclosures offer a clean and professional look, enhancing the overall presentation of your equipment. Why Choose Proax for Custom Enclosures? At Proax, we deliver tailored solutions that prioritize precision and efficiency. From seamless CAD design integration to advanced machining and assembly services, our team ensures every project exceeds expectations. With Rittal’s innovative designs and Proax’s expertise, you get a perfect combination of quality and reliability. If your project demands enclosures that go beyond the standard, it’s time to explore custom solutions. Shop Rittal Enclosures at Proax or contact us today to request a quote and discover how our custom enclosures can elevate your operations. Get Custom Enclosure Solutions
SafetyCustom Metal Enclosure Solutions Near Me: Why Choose Proax
Jan 22, 2025|
With over 60 years of expertise, Proax leads the industry in custom metal enclosure solutions, delivering precision engineering and exceptional service. Our comprehensive approach spans design, modification, and assembly of tailored enclosures. Design Excellence We transform DXF and CAD drawings into precise designs with real-time 3D visualization, ensuring seamless upgrades and modifications. Our commitment to consistency streamlines future adaptations of your projects. Precision Modifications Our automated systems execute drilling, tapping, and milling in single cycles, delivering flawless custom cutouts for mounting plates and side panels. This integration ensures exact specifications while optimizing production time. Material Expertise We expertly machine steel, stainless steel, aluminum, and fiberglass, creating solutions that balance functionality, durability, and aesthetics. Our versatile capabilities adapt to diverse project requirements. Configure Your Enclosure Assembly Solutions Leveraging Rittal's TS8 enclosure designs, our assembly services reduce labor costs while maintaining quality. Each unit undergoes rigorous quality control to meet specifications precisely. Efficient Delivery We prioritize your timeline with same-day shipping options, keeping your projects on schedule without compromising quality. Contact us for a quote and experience how Proax's expertise can transform your enclosure requirements into reality. Get Custom Enclosure Solutions
AutomationPhoenix Contact QUINT POWER: Power for every Industry
Jan 20, 2025|
Looking for reliable industrial power supplies? Phoenix Contact QUINT POWER series delivers superior system availability through advanced functionality and comprehensive monitoring capabilities. These high-performance power supplies, including our popular phoenix contact quint power supply 24vdc 20a, combine preventive monitoring with powerful reserves, making them the ideal choice for demanding industrial applications. Why Choose Phoenix Contact QUINT POWER? The QUINT POWER series stands out in industrial power supply solutions through its combination of innovative features and robust reliability. Our phoenix quint power supply 24vdc 20a provides an excellent example of these capabilities, offering reliable performance for demanding applications. Superior System Protection QUINT POWER's Selective Fuse Breaking (SFB) Technology offers unmatched circuit protection. This innovative feature selectively trips standard miniature circuit breakers while maintaining power to parallel-connected loads, ensuring your critical systems stay operational. The phoenix contact quint-ps/1ac/24dc/10 demonstrates this capability perfectly in medium-sized industrial applications. Preventive Monitoring Stay ahead of potential issues with advanced preventive function monitoring. The phoenix contact quint power supply 24vdc 5 includes sophisticated monitoring systems that detect and report critical operating states before failures occur, allowing for proactive maintenance. Advanced Performance Features Powerful Boost Capabilities The QUINT POWER series offers two essential power boost features for demanding applications. The static boost provides up to 125% sustained power output, perfect for system expansion needs. For handling challenging startup loads, the dynamic boost delivers up to 200% power for 5 seconds. The phoenix contact power supply 24vdc 40a exemplifies these capabilities in high-power applications. QUINT POWER >100 W QUINT POWER <100 W SFB Technology ✓ ✗ Preventive function monitoring ✓ ✓ Can be ordered preconfigured ✓ ✗ Choice between Push-in or screw connection ✗ ✓ Static boost power reserve ✓ ✓ Dynamic boost power reserve ✓ ✓ Integrated gas discharge tube ✓ ✗ Shallow device depth ✓ ✓ Robust design ✓ ✓ High efficiency ✓ ✓ Industrial-Grade Construction Built for the toughest industrial environments, QUINT POWER supplies feature robust metal housing designed to operate across temperatures from -40°C to +70°C. The integrated gas discharge tube and extended mains failure buffer time exceeding 20ms ensure consistent performance, while high electromagnetic immunity protects against industrial interference. See QUINT POWER in Action Watch as we demonstrate these powerful features in real-world applications, showing how QUINT POWER supplies deliver superior performance across various industrial scenarios. Flexible Integration Options Communication Capabilities QUINT POWER supplies integrate seamlessly with modern industrial systems through IO-Link direct connection and CAPAROC circuit breaker system integration. They support major industrial protocols including PROFINET, EtherNet/IP, EtherCAT, and Modbus, making them versatile additions to any industrial network. Installation Flexibility The QUINT4-PS/1AC/24DC/3.8/SC and other models in the series offer flexible installation options with both push-in and screw connection technology. DIN rail mounting comes standard, and configurable parameters allow for customization to specific application needs. Complete System Monitoring The QUINT POWER series provides comprehensive operating data transparency from AC input to DC output. Real-time performance monitoring enables preventive maintenance and seamless integration into control systems, significantly enhancing overall system reliability. Safety and Certification For applications requiring the highest safety standards, select QUINT POWER models offer SIL 3 compliance (IEC 61508) and redundant configuration options. The Plus versions provide enhanced safety features for critical applications where reliability is paramount. Featured Products QUINT4-PS/1AC/24DC/5 * A compact power supply with advanced preventive monitoring to detect critical operating states and ensure proactive maintenance. QUINT4-PS/1AC/24DC/10 * Ideal for medium-sized applications, this model features Selective Fuse Breaking (SFB) technology for superior circuit protection. QUINT4-PS/1AC/24DC/20 * A reliable and versatile power supply offering robust performance for demanding industrial environments. Additional QUINT POWER Products to Explore Name Part Number Description QUINT4-PS/1AC/24DC/10 - Power supply unit 2904601 Primary-switched QUINT POWER power supply with adjustable output characteristic curve, SFB technology, and NFC interface. Input: 1-phase; Output: 24 V DC / 10 A. QUINT4-PS/1AC/24DC/20 - Power supply unit 2904602 Primary-switched QUINT POWER power supply featuring SFB technology, NFC interface, and adjustable output characteristic curve. Input: 1-phase; Output: 24 V DC / 20 A. QUINT4-PS/1AC/24DC/5 - Power supply unit 2904600 Primary-switched QUINT POWER power supply with SFB technology, NFC interface, and customizable output characteristic curve. Input: 1-phase; Output: 24 V DC / 5 A. QUINT4-PS/1AC/24DC/40 - Power supply unit 2904603 High-capacity QUINT POWER power supply with SFB technology, NFC interface, and adjustable output characteristic curve. Input: 1-phase; Output: 24 V DC / 40 A. QUINT4-PS/3AC/24DC/20 - Power supply unit 2904622 Three-phase QUINT POWER power supply featuring SFB technology, NFC interface, and adjustable output characteristic curve. Input: 3-phase; Output: 24 V DC / 20 A. QUINT4-PS/1AC/24DC/3.8/SC - Power supply unit 2904599 Primary-switched QUINT POWER power supply with screw connection, dynamic boost for heavy loads, and preventive function monitoring. Input: 1-phase; Output: 24 V DC / 3.8 A. QUINT4-PS/12-24DC/24DC/2.5/SC - DC/DC converter 1066718 Primary-switched QUINT POWER DC/DC converter with screw connection, offering easy system expansion and preventive function monitoring. Input: 12-24 V DC; Output: 24 V DC / 2.5 A. QUINT4-PS/1AC/12DC/2.5/PT - Power supply unit 2904605 Primary-switched QUINT POWER power supply with Push-in connection, dynamic boost for heavy loads, and space-saving design. Input: 1-phase; Output: 12 V DC / 2.5 A. QUINT4-PS/12-24DC/24DC/1.3/SC - DC/DC converter 1066703 Primary-switched QUINT POWER DC/DC converter with screw connection, providing reliable heavy load startup and preventive function monitoring. Input: 12-24 V DC; Output: 24 V DC / 1.3 A. QUINT4-PS/24DC/12DC/8/PT - DC/DC converter 2910122 Primary-switched QUINT POWER DC/DC converter with Push-in connection, SFB technology, and comprehensive signaling. Input: 24 V DC; Output: 12 V DC / 8 A. Phoenix Contact QUINT POWER supplies represent the pinnacle of industrial power supply technology, offering unmatched reliability and functionality. Their combination of advanced protection features, monitoring capabilities, and robust construction makes them the ideal choice for ensuring continuous operation in critical industrial applications. Browse our complete selection of industrial power supplies. Shop Power Supplies Contact our power supply experts today to find the perfect QUINT POWER solution for your application.
AutomationOvercoming Automation Challenges with Sysmac: Lessons from Real-World Applications
Dec 31, 2024|
Modern manufacturing is riddled with challenges that demand innovative, reliable, and flexible solutions. From bridging knowledge gaps to reducing downtime, these hurdles can hold back productivity and profitability. The Sysmac automation platform from Omron addresses these pain points head-on, offering a comprehensive suite of components and features designed to streamline processes and enhance operational efficiency. By examining real-world success stories, we can better understand how Sysmac tackles challenges faced by manufacturers across industries. Addressing Manufacturing Pain Points The Labor and Knowledge Gap One company in the fishing gear industry faced significant challenges when its aging automation systems required upgrades. The complexity of their existing machines, combined with a lack of local technical expertise, created bottlenecks in production. By adopting Sysmac, their engineers standardized their spooling and molding machines under a single platform. With Sysmac’s user-friendly Integrated Development Environment (IDE) and adherence to IEC 61131 standards, the company quickly trained its staff and implemented modern solutions. Downlod Omron Sysmac Studio Brochure Downtime and Maintenance Costs In the extrusion manufacturing industry, a company struggled with frequent downtime due to outdated controllers and incompatible software. Transitioning to Sysmac’s ecosystem, including CPUs like the NX502 and quick-replace sensors, allowed them to reduce downtime drastically. The platform’s automation playback and real-time monitoring provided tools to troubleshoot issues virtually, minimizing the need for prolonged maintenance stoppages. Data Integration and Traceability Another manufacturer in the food packaging industry needed advanced data traceability for regulatory compliance. By leveraging Sysmac’s support for industrial protocols like EtherNET/IP™ and EtherCAT®, they achieved seamless communication across all devices. Advanced data playback capabilities allowed their team to analyze production data and enhance first-pass yield, reducing overall waste. Breaking Down Sysmac’s Key Components Integrated Development Environment (IDE) Sysmac’s IDE is the cornerstone of its ecosystem, offering: * Automation Playback: Virtually test and troubleshoot processes before deployment. * Holistic Data Playback: Analyze and optimize production performance. * Lifetime Access: Eliminate ongoing software licensing issues. Explore Sysmac Studio Free for 30 Days Try Sysmac Studio with a free 30-day trial. Experience 3D simulation, PLC logic, and HMI motion to optimize processes and reduce costs. Deploy faster with pre-written function blocks and seamless integration into your existing systems. Try Sysmac Studio with a free 30-day trial CPUs and Power Supplies Modular CPUs like the NX102 and NX502 provide scalable processing power for diverse automation needs. Paired with power supplies such as the S8VK-G06024, Sysmac ensures stable operations in demanding environments. Industrial PCs (IPC) Omron’s IPCs, like the NYB6540530, support advanced analytics and third-party software while running Windows IoT 2021. These devices enable seamless integration into data-driven manufacturing environments. Machine I/O & Safety Sysmac integrates safety modules, coupler and machine I/O systems to ensure compliance and reliability during operation. * Inspection and Traceability: Built-in tools enable quality assurance and real-time tracking of production processes. * Local IO (e.g., NX-ID4442, NX-OD4256): Precise control and real-time data collection. * Remote IO (e.g., NXR-ILM08C-ECT): Extend control capabilities across distributed systems. * Safety IO (NX-SID800, NX-SOD400): Ensure regulatory compliance with reliability. * Coupler (NX-ECC202): Integrate IO units with EtherCAT support seamlessly. EtherCAT for Machine Control The backbone of Sysmac’s machine control is EtherCAT connectivity, supporting: * Multi-Axis Servo Control for high-precision automation tasks. * Fixed Robots and Collaborative Robots to adapt to various industrial needs. Sensing and Monitoring Sysmac's platform supports advanced sensors that collect real-time data for: * AI on the Edge: Leveraging artificial intelligence directly on the factory floor to enhance predictive maintenance and analytics. * Direct Monitoring: Ensures minimal downtime with instant alerts and system diagnostics. Mobile and Collaborative Robots Sysmac supports the integration of mobile robots and collaborative robots, creating flexible solutions for material handling and workflow optimization. A mobile robot fleet manager ensures efficient coordination between units. Information and Factory Automation * The platform bridges IT and OT seamlessly, connecting factory-floor devices to secure SQL databases for advanced analytics. * It supports global industrial protocols such as OPC UA for universal compatibility. Cables and Accessories High-quality components like the XS5F-D421-D80-F cables provide secure, durable connections, ensuring long-term reliability. Practical Benefits for Specific Industries Electric Vehicle (EV) Manufacturing * Brake Line Assembly: Improved synchronization between motion, vision, and safety systems. * Battery Cell Production: Optimized temperature control for consistent throughput. Food and Commodities (F&C) * Sealer Solutions: Ensure product integrity with precise temperature control. * High-Mix Low-Volume (HMLV): Adapt quickly to shifting consumer demands. * Automated Material Changeover: Streamline processes to reduce downtime. Insights from the Field Simplifying Machine Upgrades A company specializing in fishing gear modernized its operations by transitioning to Sysmac’s unified automation platform. This move allowed them to consolidate disparate systems into a single, scalable solution. The result? Improved uptime, simplified maintenance, and better overall performance. Download the Success Story Cutting Costs Without Sacrificing Quality An extrusion equipment manufacturer replaced outdated control systems with Sysmac components. The streamlined configuration and enhanced compatibility significantly reduced their production costs while maintaining high-quality output. Download the Success Story Enhancing OEM Benchmarks An OEM in the food packaging industry leveraged Sysmac to set new benchmarks for machine performance. By utilizing Sysmac’s advanced data capabilities and seamless integration, they achieved faster setup times, reduced waste, and improved overall equipment efficiency. Download the Success Story Sysmac’s Role in Common Manufacturing Challenges * Reducing Downtime: Quick sensor replacement and automation playback eliminate delays. * Streamlining Processes: Unified industrial protocols ensure seamless system integration. * Enhancing Quality: Advanced traceability and real-time monitoring improve first-pass yield. Why Proax + Sysmac Is Your Automation Partner At Proax, we collaborate with Omron to deliver tailored Sysmac solutions that address your specific manufacturing challenges. Our approach combines: * Expert Guidance: We assist with everything from component selection to deployment. * Local Support: Enjoy faster response times and personalized assistance. * Training and Resources: Equip your team to maximize Sysmac’s capabilities. By pairing Omron’s Sysmac platform with Proax’s industry expertise, you gain a powerful ally in overcoming automation challenges and achieving operational excellence. Upgrade your automation with Omron’s Sysmac Bundles. Tailored for your needs, save up to 60% for limited time on safety, motion, and data solutions.
AutomationThe Future of Barcodes: Understanding the 2027 Digital Transformation
Jan 9, 2025|
In the world of industrial automation and manufacturing, a significant change is on the horizon. The familiar UPC barcode – a staple of product identification for nearly five decades – is evolving into a more sophisticated system. This transformation, known as "Sunrise 2027," will revolutionize how businesses handle product identification, tracking, and consumer interaction. Understanding the New Barcode Standard The industrial sector is moving beyond traditional one-dimensional barcodes to embrace an advanced two-dimensional (2D) system called GS1 Digital Link. This new technology combines the functionality of standard barcodes with the versatility of QR codes, creating a single solution that serves both point-of-sale systems and digital information sharing. By 2027, all retail point-of-sale systems are expected to have the capability to read these enhanced 2D barcodes. Transitioning to the GS1 Digital Link system requires high-performance tools capable of decoding complex data. The V460-H0PX Intelligent Reader delivers industry-leading DPM decoding performance with its 'Auto Everything' technology, making it a top choice for businesses upgrading their barcode infrastructure. Benefits for Industry and Manufacturing This evolution in barcode technology brings significant advantages to industrial operations: * Enhanced Data Capabilities * Storage capacity for thousands of characters compared to traditional UPC's 12 digits * Direct access to digital product documentation and specifications * Improved supply chain visibility and traceability * Real-time access to product authenticity verification * Streamlined Operations * Single barcode for both consumer interaction and point-of-sale scanning * Reduced manual data entry requirements * More accurate inventory management * Enhanced product recall capabilities * Quality Control Benefits * Automated expiration date monitoring * Improved counterfeit prevention * Better control over product lifecycle management * Instant access to product safety information The Transition Period During the transition to the new system, manufacturers will need to implement a dual-marking approach: * Products will carry both traditional UPC barcodes and new 2D codes * This ensures compatibility across all scanning systems * Placement guidelines recommend positioning both codes horizontally adjacent to each other * The transition period allows businesses time to upgrade their scanning infrastructure What This Means for Industries The shift to GS1 Digital Link represents more than just a technical upgrade – it's a fundamental change in how products communicate information: * Supply Chain Enhancement * Better visibility from manufacturing to retail * Improved inventory accuracy * Enhanced traceability capabilities * More efficient recall procedures * Consumer Engagement * Direct access to product information * Enhanced transparency about product origins * Immediate access to usage instructions and safety information * Improved customer experience through digital connectivity Featured Products for the Transition As industries adapt to the new barcode standards, having the right tools is essential for a seamless transition. Here are four reliable solutions designed to help businesses upgrade their operations and meet the demands of the GS1 Digital Link system: MicroHAWK V430 The smallest IP65/67-rated industrial Ethernet barcode reader, perfect for compact spaces requiring robust and efficient performance. V410-H Barcode Scanner A flexible and easy-to-use scanner, ideal for both industrial and life science applications, enabling businesses to access the rich data in 2D barcodes. LVS-9580 Barcode Verifier A high-performance handheld solution for off-line barcode verification, ensuring compliance and quality control throughout the transition. V275 Barcode In-Line Verifier This thermal printer-integrated label inspection system simplifies in-line verification for dual-marking systems, ensuring smooth operations during the transition period. Looking Ahead As we approach 2027, businesses across all industries will need to prepare for this technological shift. The transition to GS1 Digital Link represents a significant step forward in product identification and tracking capabilities. Understanding these changes now will help organizations better prepare for the future of industrial automation and supply chain management.
Website UpdatesOctober Web Update
Oct 17, 2024|
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