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PneumaticsThe Hidden Cost of Poor Filter Cleaning: Why Your Dust Collector Valves Matter More Than You Think
Jul 2, 2025|
Bottom Line Up Front: Upgrading to high-performance dust collector valves like SMC's new JSXFA and JSXF series can save industrial facilities thousands of dollars annually through reduced downtime, lower energy consumption, and extended filter life, often paying for themselves within months.
When most facility managers think about dust collection systems, they focus on the big-ticket items: the baghouse structure, the filters, and the fans. But there's a small component that can make or break your entire operation's profitability: your pulse valves. These seemingly simple devices are working behind the scenes, and when they fail or underperform, the financial ripple effects can be staggering.
The Real Cost of Valve Failures
Downtime: The Silent Profit Killer
Consider a steel smelting facility where a single valve failure leads to inadequate filter cleaning. As dust accumulates on filter bags, airflow decreases, forcing the system to work harder. Within hours, differential pressure alarms start triggering. By day two, production may need to slow down. By day three, you're looking at a complete shutdown for emergency maintenance.
Real-world impact: A mid-sized steel mill typically loses $50,000-$100,000 per day during unplanned dust collection downtime. If your traditional valves fail after 2-3 million cycles (industry standard), you're facing this scenario multiple times per year. SMC's new JSXFA and JSXF series, both engineered for 10+ million cycles, can extend this interval by 3-5 times.
Energy Waste: Death by a Thousand Cuts
Here's where the math gets interesting. Traditional spring-loaded pulse valves often require higher operating pressures and longer pulse durations to achieve effective cleaning. Both SMC's JSXFA and JSXF series feature springless elastomer diaphragm designs that deliver 35% reduced air consumption while providing 15% increased peak pressure.
Let's crunch the numbers: A facility running 100 traditional valves at 6 bar pressure, pulsing 1,440 times daily, consumes approximately 2,500 cubic meters of compressed air per day. At $0.05 per cubic meter (typical industrial rate), that's $125 daily, or $45,625 annually just for pulse air.
With SMC's new JSXFA and JSXF valves delivering 35% air consumption reduction, the same facility saves $15,969 per year in compressed air costs alone. Over a 10-year valve lifecycle, that's nearly $160,000 in energy savings.
Industry-Specific Financial Impact
Mining Operations
In mining, dust collector downtime doesn't just stop production; it can trigger safety shutdowns across entire sections. Underground operations are particularly vulnerable, where a single pulse valve failure can cascade into evacuation procedures costing hundreds of thousands in lost production.
Pharmaceutical Manufacturing
For pharmaceutical facilities operating under strict FDA guidelines, filter integrity is critical. Poor pulse cleaning leads to premature filter replacement, but more importantly, it risks contamination events that can result in batch losses worth millions and regulatory complications.
Food Processing
In grain handling and food processing, inadequate dust collection creates explosion risks. Both SMC's JSXFA series (ATEX Category 2) and JSXF series (ATEX Category 3) offer certified explosive atmosphere compliance, while their reliable performance reduces the risk of costly safety incidents.
The Technology Behind the Savings
Springless Innovation
Traditional pulse valves rely on springs that weaken over time, leading to inconsistent cleaning and eventual failure. Both SMC's JSXFA and JSXF series feature robust elastomer diaphragms that eliminate this failure point, creating more reliable sonic shock waves that effectively dislodge dust without the mechanical wear associated with spring mechanisms.
Integrated vs. Modular Design Options
The JSXFA series offers flexibility with solenoid or air-operated pilot valve actuation, making it ideal for retrofit applications or systems requiring specific control configurations. The JSXF series features an integrated solenoid design that simplifies installation and reduces potential failure points, perfect for new installations or complete system upgrades.
Faster Response, Better Cleaning
Both valve series deliver 45% faster response times, meaning shorter pulse durations achieve better cleaning results. This translates to:
* Reduced compressed air consumption
* Lower stress on filter media
* More consistent differential pressure
* Extended filter bag life
Smart Control Integration
The SMARTVENT control system can manage up to 32 pulse valves with precise timing control. This eliminates the inefficiencies of simple timer-based systems, optimizing cleaning cycles based on actual conditions rather than arbitrary schedules.
Download the Series Catalog
Calculating Your ROI
To determine if upgrading makes financial sense for your operation, consider these key metrics:
Annual Valve Maintenance Costs: Traditional valves requiring replacement every 2-3 years vs. SMC's JSXFA and JSXF valves lasting 5+ years based on cycle life.
Energy Consumption: Current compressed air costs for pulse cleaning vs. 35% reduction with SMC's new JSXFA and JSXF technology.
Filter Replacement Frequency: How often do you replace bags or cartridges due to incomplete cleaning vs. extended life with improved pulse effectiveness.
Downtime Incidents: Historical unplanned maintenance events related to dust collection vs. projected reduction with higher reliability valves.
Most facilities discover that SMC's new JSXFA and JSXF valves pay for themselves within 12-18 months through energy savings alone, with additional returns from reduced maintenance and extended component life.
Beyond the Numbers: Operational Benefits
While the financial case is compelling, the operational advantages extend beyond pure cost savings:
* Predictable Maintenance: With 10+ million cycle life, you can schedule valve maintenance during planned outages rather than reacting to failures.
* Consistent Performance: Stable pulse pressure and timing mean your dust collection system performs reliably day after day.
* Simplified Inventory: Fewer valve types and longer service intervals reduce spare parts inventory requirements.
* Reduced Safety Risk: More reliable dust collection means fewer explosive dust accumulation incidents.
The Upgrade Decision
The question isn't whether high-performance pulse valves like SMC's JSXFA and JSXF series provide value; the financial case is clear. The question is whether you can afford to keep losing money on inefficient, failure-prone technology.
For facilities serious about operational efficiency and cost control, dust collector valve upgrades represent one of the highest-return investments available. With energy savings, reduced maintenance, and improved reliability, these small components deliver outsized impact on your bottom line.
Ready to calculate your specific savings potential?
Consider conducting an energy audit of your current dust collection system and compare it to the performance specifications of modern pulse valve technology. The numbers may surprise you, and your CFO will thank you.
As SMC's elite distributor, Proax offers expert consultation to help you determine the best valve solution for your specific application. Contact us to discuss your dust collection challenges and discover how upgrading to SMC's latest pulse valve technology can transform your operational efficiency.

Food and BeverageRevolutionizing Bottled Water Quality Control: How Advanced Vision Technology Delivers 1,000+ Bottles Per Minute Inspection
Jun 30, 2025|
Picture this: your bottling line is running at full speed, but you're constantly worried about defective products slipping through inspection. Misaligned caps damage equipment downstream, contamination issues create costly recalls, and your brand reputation hangs in the balance with every bottle that leaves the facility.
This scenario recently played out for a major North American bottled water manufacturer, and the solution they implemented showcases how advanced machine vision technology can transform quality control while maintaining production speeds exceeding 1,000 bottles per minute.
The Industry Challenge: Speed vs. Quality in Beverage Production
The beverage industry faces unique quality control challenges that traditional inspection methods struggle to address effectively. This particular manufacturer was experiencing significant issues with their existing bottle inspection system:
* Inadequate cap detection: Bottle caps with small trapezoidal surfaces couldn't be properly evaluated
* Critical blind spots: Two-camera systems missed tilted caps in certain orientations
* Equipment damage: Misaligned caps were damaging downstream machinery
* Quality escapes: Defective products reaching consumers and threatening brand integrity
These challenges are common across the beverage industry, where high-speed production lines demand both speed and precision.
Understanding Beverage Industry Quality Requirements
Cap placement and seal integrity are fundamental to beverage quality and safety. Common issues that can compromise production include:
* Plastic burrs interfering with proper cap placement
* Misaligned or upside-down caps during feeding
* Cap feeder jams and equipment malfunctions
* Malformed bottle necks affecting seal quality
* Improper threading causing loose or over-tightened caps
* Production changeovers introducing tolerance variations
When these defects go undetected, the consequences extend throughout the supply chain, affecting equipment reliability, product safety, and brand reputation.
The Technology Solution: High-Speed Vision Inspection
As an authorized Omron distributor, Proax recognizes the power of advanced vision sensors and systems in addressing these critical beverage industry challenges. The manufacturer's success story showcases what's possible with the right technology approach.
How FH Vision Systems Achieve 1,000+ Bottles Per Minute Inspection
The Omron FH vision system delivers exceptional performance for high-speed beverage applications through several key capabilities:
High-Speed Processing Power
* High-speed CMOS cameras capture clear images at production speeds
* Simultaneous processing of up to four images ensures comprehensive inspection
* Real-time decision making keeps pace with fast production lines
Complete Quality Coverage
* Liquid-level verification ensures proper fill volumes
* Cap placement and integrity monitoring prevents seal failures
* Tamper-band inspection confirms security features
* Label positioning and quality verification
Advanced Code Reading Capabilities The system excels at critical traceability requirements:
* Date code, lot code, and factory code verification
* Comparison against system time and location data
* Reliable reading of both ink-printed and laser-marked codes
* Proven performance on curved, compressed, elongated, or damaged codes
Strategic Camera Positioning for Complete Coverage
The successful implementation utilized strategic camera placement to eliminate blind spots:
* Two cameras positioned 90 degrees apart
* 45-degree angle to bottle flow for optimal visibility
* Four inspection points at 90-degree intervals around each cap
* Complete 360-degree monitoring of critical quality parameters
Measurable Results in Beverage Production
The implementation delivered significant operational improvements:
Quality Achievements
* 100% inspection coverage eliminating quality escapes
* Zero blind spots ensuring comprehensive defect detection
* Automated verification removing manual inspection requirements
* Consistent quality standards across all production shifts
Operational Benefits
* Reduced product waste through early defect detection
* Equipment protection preventing downstream damage
* Eliminated contamination from seal integrity issues
* Decreased customer complaints and returns
Business Impact
The success was so significant that the manufacturer expanded the solution to seven additional facilities nationwide, demonstrating the scalability and reliability of the technology.
Why Choose the Right Technology Partner
At Proax, we understand the unique challenges facing beverage manufacturers. Our expertise in vision sensors and systems combined with our status as an authorized Omron partner ensures access to cutting-edge technology and comprehensive support for both end users and system integrators.
Our "Boots On the Ground" Approach
We're currently running our "Boots On the Ground" campaign, where we come to your facility for free to solve your production bottlenecks. This proven process identifies and solves challenges in a single visit:
1. Pre-Visit Preparation
* We gather information about your facility and specific needs to prepare for an effective visit
2. On-Site Assessment
* Our sales and technical teams along with Omron specialists conduct a thorough assessment
3. Customized Solutions
* We develop tailored solutions with our product offerings and in-house technical capabilities based on our assessment and your specific requirements
Supporting Your Success
* Application analysis: Understanding specific production requirements
* Technical consultation: Providing expert guidance on optimal solutions
* Product availability: Ensuring reliable supply and support
* Performance optimization: Helping maximize throughput and quality results
Technology Advantages for Beverage Applications
The Omron FH Series vision system offers several advantages specifically beneficial for beverage production:
Scalability and Flexibility
* Support for up to 16 cameras for complex multi-station inspection
* Compatibility with various GigE Vision cameras
* Adaptable to different bottle sizes and production configurations
Real-Time Intelligence
* Manufacturing process monitoring and statistical process control
* Immediate feedback for process adjustments
* Data logging for quality compliance and traceability
User-Friendly Operation
* Menu-driven software simplifies setup and operation
* PC-based integration for familiar interface
* Comprehensive diagnostic capabilities
Applications Beyond Basic Inspection
Modern vision systems can address multiple beverage industry requirements simultaneously:
* Product identification: Verify correct products on specific lines
* Label inspection: Ensure proper placement, print quality, and compliance
* Date and lot coding: Critical for traceability and recall management
* Fill level consistency: Maintain consumer satisfaction and regulatory compliance
* Packaging integrity: Detect damage or contamination before shipping
Ready to explore vision system solutions for your applications? Contact us today to discuss your requirements and discover how proven inspection technology can deliver the reliability and performance your projects demand.

Success StoriesFrom Outdated to Optimized: How ABB Helped Modernize a Swedish Rolling Mill and How Proax Can Help You in Canada
Jun 27, 2025|
Kanthal AB, a leading steel manufacturer in Sweden, recently faced a critical challenge. Their rolling mill in Hallstahammar had relied on a DC motor and drive system installed more than 70 years ago. Spare parts were scarce, downtime risks were increasing, and system efficiency was falling behind modern standards.
ABB stepped in with a complete modernization plan. While this success story took place overseas, the same level of transformation is available here in Canada — through Proax, an ABB Value Provider and authorized distributor.
The Kanthal Upgrade: A Proven Success
In the summer of 2021, ABB replaced Kanthal’s aging DC drive system with a fully integrated AC solution, built around the highly efficient ACS880 drive series. The upgrade included:
* A new AC motor and ACS880 drive system
* A 70-ton gearbox, transformer, and control system
* Full electrical and mechanical installation
* On-site commissioning, testing, and foundation work
The results were significant:
* Energy efficiency improved dramatically, with harmonic distortion dropping from 30% to 3–4%
* Reliability increased and unplanned stoppages decreased
* Operators gained greater process visibility and control via real-time monitoring
* Maintenance costs dropped thanks to newer technology and simplified upkeep
Bringing the Same Expertise to Canadian Manufacturers
At Proax, we bring ABB’s global innovation to Canadian manufacturing environments. As an ABB Value Provider and authorized distributor, we don’t just supply products. We deliver complete solutions.
Whether you're operating a metals facility, a packaging plant, or a food and beverage line, our local teams help you modernize with:
* Technical consultation and design expertise
* On-site support throughout deployment and after-sales service
* Hands-on training to help your team operate and maintain systems confidently
National Support with Local Commitment
Our in-house engineering team is equipped to assist with everything from drive sizing and selection to integration, programming, and commissioning. We understand your application challenges and tailor ABB solutions for long-term reliability and performance.
With our campaign named Boots on the Ground, our team members and manufacturer reps are currently touring facilities across Canada — offering free automation consultations directly on-site. It’s part of our commitment to stay close to our customers and offer proactive support where it matters most.
Explore the Right Solutions
Ready to modernize like Kanthal did? We offer the same ABB drives and expertise to Canadian facilities:
* ABB ACS880 Single Drives
* Explore All Drive Solutions
Reference
ABB Modernization Drives Efficiency at Kanthal’s Rolling Mill in Sweden

Success StoriesSuccess Story: Automating Stacking & De-Stacking with Omron Sysmac
Jun 26, 2025|
A leading manufacturer in the precision tooling and fabrication industry recently transformed its operations with a fully automated stacker and de-stacker solution powered by Omron’s Sysmac platform. Facing challenges related to manual handling and space constraints, the manufacturer set out to modernize its material flow—achieving measurable gains in safety, speed, and Just-In-Time (JIT) logistics.
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Reduced Labor Costs
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Improved Safety
⚙️
Increased Efficiency
The Challenge
Manual stacking was a bottleneck. Workers were regularly exposed to ergonomic strain, floor space was being used inefficiently, and staging operations introduced variability that complicated production schedules.
Key issues included:
* High injury risk and rising labor costs from repetitive manual stacking
* Throughput limitations and inconsistent handling
* Inefficient staging consuming critical warehouse real estate
* Pressure to meet tight JIT delivery timelines
The Solution
With support of Omron’s Sysmac platform, the manufacturer deployed an advanced automated stacker and de-stacker system.
This solution featured:
* High-speed EtherCAT® communication for real-time control
* Fully integrated conveyor and handling systems designed to manage a wide range of tote and pallet sizes
* Seamless integration into the customer’s production line with minimal disruption
The result? An intelligent system that stacks and de-stacks reliably, optimizes space, reduces manual labor, and ensures consistent operation across shifts. You can also check out our promotion the power of one sysmac solutions.
The Results
The benefits were immediate and impactful:
* Reduced labor costs and improved worker safety
* Increased process efficiency and production consistency
* Optimized material flow, supporting reliable JIT logistics
With enhanced operational control, the manufacturer now meets delivery targets with greater confidence while freeing up valuable floor space and human resources for higher-value tasks.
Boots on the Ground
As a trusted Omron distributor, Proax played a key role in this deployment—backed by our in-house engineering team and deep experience in automation integration.
What sets us apart?
* Technical consultation and design expertise
* On-site support throughout deployment and after-sales service
* Hands-on training to help your team operate and maintain your systems confidently — Explore our trainings
* With our campaign named boots on the ground, our team members and manufacturer reps are now touring facilities across Canada, bringing free automation consultations directly to manufacturers like you.
We don’t just sell parts. We bring full solutions to life, tailored to your plant’s needs. Ready to take the next step in automation? Let’s talk. Connect with our team to bring industrial automation to your facility.
Related Categories & Series
Box PC with Sysmac-PLC-MCE
Panel PC with Sysmac-PLC-MCE
NX1P Machine Automation Controller
Machine Automation Controllers
1S Drives EtherCAT Sysmac General-Purpose Servo
NJ5 Series Machine Automation Controller

PneumaticsSMC MXS vs. MXQ Precision Slide Tables: A Comprehensive Comparison
May 28, 2025|
SMC’s MXS and MXQ series are among the most popular precision slide tables used in industrial automation, prized for their high accuracy, rigidity, and versatility. Both series are designed for precise linear motion in compact spaces, but they differ in guide technology and certain performance characteristics. This comparison will help you understand their differences, strengths, and the industries where they excel.
Key Features Overview
FeatureSMC MXS SeriesSMC MXQ SeriesGuide TypeCross roller bearingsRecirculating ball bearingsBore Sizes (mm)6, 8, 12, 16, 20, 256, 8, 12, 16, 20, 25Stroke Range (mm)10–150 (varies by bore size)10–150 (varies by bore size)Positioning AccuracyHigh (±0.05 mm repeatability)Very high (±0.05 mm repeatability)RigidityHigh (due to cross roller guide)Higher (wider guide pitch, increased rigidity)OptionsStroke adjuster, shock absorber, end lock, bufferStroke adjuster, shock absorber, end lock, bufferMounting3 directions (side, axial, vertical)3 directions (side, axial, vertical)Auto Switch CapabilityYesYesRoHS CompliantYesYesFood Grade Grease OptionYesYes
Technical Comparison
Guide Mechanism
* MXS uses cross roller bearings, providing smooth movement with minimal play and high precision, making it ideal for applications where rigidity and accuracy are paramount.
* MXQ employs recirculating ball bearings, which offer even greater rigidity, improved load resistance (up to three times higher than MXS), and superior parallelism and perpendicularity.
Load and Rigidity
* The MXQ’s design, with a wider guide pitch and hardened stainless steel rails, allows it to handle higher moments and heavier loads than the MXS, making it more suitable for demanding industrial environments
Stroke and Mounting
* Both series offer similar stroke ranges and flexible mounting options, including side, axial, and vertical mounting, allowing integration into various machine layouts
Functional Options
* Both MXS and MXQ can be equipped with stroke adjusters (rubber, metal, or shock absorber), end lock (prevents table drop in case of air loss), and buffer mechanisms for smooth stopping
* Auto switch capability is standard, supporting process monitoring and automation integration
Specialized Versions
* The MXQ offers a high-durability (XC4) variant for dusty environments, with up to four times the standard model’s durability, suitable for industries processing powders or fine particulates
Application Examples
Industries and Typical Uses
IndustryApplication ExampleSeries PreferenceElectronics/AssemblyPrecision assembly, pick-and-place, PCB handlingMXS or MXQAutomotiveSmall part transfer, inspection, fixture positioningMXQ (higher load)PackagingSorting, labeling, light material handlingMXS or MXQMedical Device ManufacturingMicro-assembly, small part handlingMXS (precision)SemiconductorWafer handling, clean room automationMXQ (clean room, dust)Food & BeveragePackaging, sorting (with food grade grease option)MXS or MXQRobotics/AutomationEnd-of-arm tooling, precise motion controlMXQ
Why Choose MXS?
* Best for applications demanding high precision and smooth movement with moderate loads, such as electronics assembly or light pick-and-place tasks.
MXS Digital Catalog
Why Choose MXQ?
* Ideal for applications requiring higher rigidity, load capacity, or operation in dusty environments, such as automotive component transfer or industrial automation in harsh conditions.
MXQ Digital Catalog
Summary Table: MXS vs. MXQ
Feature/NeedBest ChoiceReasonHighest rigidity & loadMXQRecirculating bearings, wide guide pitchBest for precisionBothBoth offer ±0.05 mm repeatabilitySmoothest movementMXSCross roller bearings minimize playDusty/harsh environmentsMXQXC4 variant for powder/dust resistanceClean room compatibilityMXQEnhanced durability in clean environmentsCompact/lightweightBothBoth designed for compact spacesExtensive optionsBothStroke adjusters, end lock, buffer, etc.
MXQ & MXS Air Slide Tables Datasheet
Conclusion
Both the SMC MXS and MXQ series are highly capable precision slide tables, but your choice should be guided by the specific requirements of your application:
* Choose MXS for high-precision, smooth, moderate-load tasks in compact assemblies.
* Choose MXQ for higher rigidity, greater load capacity, or environments with dust or particulates, and when the highest repeatability and mounting flexibility are needed.
Need help choosing the right SMC slide table for your application? Contact Proax today — our automation experts are here to help.

AutomationM12 Cable Material Selection Guide: PUR vs. PVC vs. TPE
May 2, 2025|
M12 Cables have become the industry standard for sensor/actuator connectivity in industrial automation environments. When selecting the right M12 cable for your application, the jacket material is one of the most critical factors that will determine performance, durability, and reliability. This guide compares the three most common M12 cable jacket materials: PUR (Polyurethane), PVC (Polyvinyl Chloride), and TPE (Thermoplastic Elastomer).
Why Material Selection Matters
The right cable jacket material can mean the difference between a reliable connection that lasts for years and frequent cable failures resulting in costly downtime. In fact, according to industry research, up to 70% of field failures in industrial networks are related to cabling issues. By understanding the properties of different materials and making informed selections, you can significantly improve your system's reliability.
Quick Comparison: PUR vs. PVC vs. TPE
Property
PVC
PUR
TPE
FlexibilityModerateHighVery High
Abrasion ResistanceGoodExcellentGood
Chemical ResistanceGood (acids/alkalis)Excellent (oils/chemicals)Excellent
Oil ResistanceModerateExcellentExcellent
UV/Weather ResistanceModerateExcellentExcellent
Temperature Range (°C)-25 to 70-40 to 80-50 to 125
Flame RetardancyGoodGoodExcellent
Flex LifeModerateHighVery High
Environmental ImpactContains halogensHalogen-free, recyclableNon-toxic, recyclable
Relative CostLowModerate to HighHigh
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PVC (Polyvinyl Chloride)
Best for: General-purpose, static, and cost-sensitive applications
Advantages:
* Economical solution for basic industrial applications
* Good resistance to common cleaning chemicals and moisture
* Rigid sheathing provides protection in washdown environments
* Ideal for fixed installations with minimal movement
Limitations:
* Less flexible than alternatives, especially in cold temperatures
* Lower resistance to oils and abrasion compared to PUR or TPE
* Contains halogens that can release toxic fumes when burned
Typical Applications:
* General factory automation
* Fixed sensor installations
* Indoor control panels
* Budget-conscious projects
Phoenix Contact PVC M12 Cables
Part Number
Cable Length
Connector Type
Connector Orientation
Sheath Material
1415675
1.5 m
Female
Straight
PVC, black RAL 9005
1544976
1.5 m
Female
Straight
PVC, black RAL 9005
1693539
1.5 m
Female
Angled
PVC, black RAL 9005
1446333
10 m
Female
Straight
PVC, black RAL 9005
1415727
1.5 m
Female
Straight
PVC, black RAL 9005
1414452
10 m
Female
Straight
PVC, black RAL 9005
1554872
1.5 m
Female
Straight
PVC, black RAL 9005
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PVC M12 Cable Features
All Phoenix Contact PVC M12 cables feature:
* Black RAL 9005 PVC sheath
* A-coded M12 connectors
* Available in both straight and angled orientations
* Multiple length options including 1.5m and 10m
* Standard protection rating of IP65/IP67
* Suitable for applications where flexibility and chemical resistance requirements are moderate
* Economical choice for standard industrial environments
* Operating temperature range: -25°C to 70°C
PUR (Polyurethane)
Best for: Dynamic, abrasive, oily, and outdoor environments
Advantages:
* Outstanding flexibility with small bend radius, perfect for M12 Cables in robotic applications
* Superior resistance to abrasion, tearing, oils, and chemicals
* Excellent weather and UV resistance for outdoor installations
* Halogen-free composition for environmentally conscious applications
Limitations:
* Higher cost compared to PVC options
* Slightly lower heat resistance than some specialized materials
Typical Applications:
* Robotic arm connections
* Machine tools with exposure to cutting fluids
* Outdoor installations
* Mobile equipment
* Applications with continuous movement
Phoenix Contact PUR Halogen-Free M12 Cables
Browse some of our Phoenix Contact PUR halogen-free M12 cables, designed for maximum durability and reliability in demanding industrial environments.
Part Number
Positions
Cable Length
Connector Type
166812445MStraight Female
1683002410MStraight Female
166984855MStraight Female
1683374510MStraight Female
152036985MStraight Female
1520372810MStraight Female
166824745MAngled Female
1681389410MAngled Female
166987755MAngled Female
1694541510MAngled Female
152264285MAngled Female
1522655810MAngled Female
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All cables feature:
* 100% electrically tested reliability
* PUR halogen-free construction for industrial durability
* Next-day shipping on in-stock items
* Full compatibility with industry-standard M12 connectors
Key Benefits of Our PUR Halogen-Free M12 Cables
* Extended Lifespan: Highly resistant to abrasion, chemicals, oils, and UV radiation
* Operational Versatility: Maintains flexibility in temperatures from -40°C to 80°C
* Environmental Responsibility: Halogen-free composition eliminates toxic emissions during fires
* Cost Efficiency: Reduced replacement frequency and downtime compared to standard cables
* Universal Compatibility: Works seamlessly with all major industrial automation systems
TPE (Thermoplastic Elastomer)
Best for: High-flex, extreme temperature, and environmentally sensitive applications
Advantages:
* Exceptional flexibility with outstanding flex life (up to 10 million cycles)
* Superior performance in extreme cold environments (down to -50°C)
* Excellent resistance to UV radiation, ozone, chemicals, and flame
* Non-toxic formula ideal for food and pharmaceutical applications
Limitations:
* Premium price point
* May be over-specified for basic applications
Typical Applications:
* Continuous flexing applications
* Cold storage and freezer environments
* Food and beverage processing
* Pharmaceutical manufacturing
* Applications requiring extended temperature ranges
* High-pressure washdown areas requiring IP69K-rated cordsets
Conclusion
Selecting the right M12 cable jacket material ensures your installation meets performance, durability, and safety requirements:
* PVC is best for static, indoor, and budget-conscious applications where standard cables are appropriate
* PUR excels in harsh, dynamic, and oily environments requiring premium cables for reliability
* TPE is unmatched for flexibility, cold resistance, and eco-friendliness, especially in IP69K applications
Need help choosing the right M12 cable for your application?
Contact us today — our automation specialists are here to guide you toward the perfect solution for your environment, budget, and performance needs.

NewsProax Wins SMC 2025 Automation Innovator Award
Apr 24, 2025|
We’re thrilled to announce that Proax Technologies has received the 2025 Automation Innovator Award from SMC, a global leader in pneumatic and automation solutions.
This prestigious award recognizes Proax’s outstanding contributions in delivering innovative pneumatic systems, custom-engineered solutions, and energy-efficient automation technology to manufacturers across Canada. As an SMC Elite Distributor, this achievement reflects the strength of our collaboration and the engineering excellence behind every solution we offer.
In-House Engineering & Pneumatic Circuit Design
At Proax, we go far beyond distribution. Our in-house engineering team provides expert support for:
* Component selection and sizing
* Customized pneumatic circuit design
* Post-installation troubleshooting and consultation
Our pneumatic specialists are equipped with tools to simulate and develop application-specific circuits. From simple control systems to complex manifold layouts, we ensure every solution is optimized for efficiency, performance, and reliability.
Explore our full pneumatics product offering to discover solutions tailored for your operation.
Reduce Energy Costs with SMC's AMS System
Energy efficiency is more than a goal — it’s a competitive advantage. That’s why Proax proudly integrates SMC’s AMS Series Air Management System into our customer solutions.
This smart system enables:
* Real-time monitoring of pressure, temperature, and flow
* Programmable pressure reduction and shutdown scheduling
* Data collection via fieldbus and OPC UA protocols
By reducing air consumption and providing actionable insights, the AMS Series helps businesses make data-driven decisions that improve sustainability, lower operating costs, and extend machine life.
Download SMC AMS Series Datasheet
Local Expertise, National Reach
With locations coast to coast, Proax offers unmatched support wherever your operations are based — from British Columbia to Newfoundland. Our local teams deliver:
* Rapid response times
* On-site technical support
* Personalized service for your region
Whether you need support in Vancouver, Calgary, Toronto (Mississauga), Cambridge, Montreal, Halifax, or anywhere in between, our national footprint ensures consistent quality, fast delivery, and local expertise.
Ready to partner with one of Canada’s most trusted pneumatic automation providers?
Start your journey today: Explore SMC at Proax or contact us now.

AutomationLinear Guideways vs Bearing Blocks: Complete Guide for Precision Motion
Apr 23, 2025|
Linear guideways and bearing blocks are critical components in high-performance automation, CNC machinery, robotics, and precision systems. As an authorized distributor of Hiwin, Proax Technologies offers a wide range of linear motion solutions designed to maximize efficiency, accuracy, and reliability.
What Are Linear Guideways?
Linear guideways (also known as linear bearings or motion guides) are mechanical systems that enable smooth, low-friction movement along a straight path. By using re-circulating rolling elements between a profiled rail and a bearing block, they deliver:
* High precision and repeatability
* Low friction (1/50 that of traditional sliding guides)
* Consistent smooth motion
* High load capacity in all directions
These features make them ideal for applications where accuracy and speed are critical.
How Do Linear Guideways Work?
A typical linear guideway consists of two parts:
* Rail (profiled rail): The stationary base mounted to the frame
* Bearing block: The moving carriage that houses recirculating balls or rollers
The rolling elements within the block provide linear motion with minimal resistance, making them suitable for high-speed or heavy-duty applications.
Hiwin Bearing Blocks: Types and Features
Hiwin offers both square and flange-type bearing blocks, each optimized for different load directions and mounting conditions:
* Flange Type Blocks: Lower height, ideal for heavy moment loads
* Square Type Blocks: Compact and suitable for standard applications
Key features include:
* Seals and scrapers to block contaminants
* Self-aligning designs like the HG and RG series for easy installation
* Interchangeability across rails and blocks within the same series
Explore the full bearing block selection to find the right fit.
Comparison of Hiwin Guideway Series
Series
Load Range
Key Features
HG
11.38 – 208.36 kN
Self-aligning, high speed, high rigidity, equal load in all directions
EG
5.35 – 33.35 kN
Low profile, high rigidity, compact, space-saving
CG
High Moment Load
O-type design, stainless cover strip, optimized bearing circulation
RG
11.3 – 275.3 kN
Roller type, ultra-high rigidity, 45° contact angle
WE
5.23 – 29.8 kN
Wide rail, low profile, self-aligning
MG
0.68 – 8.93 kN
Miniature, stainless steel, anti-corrosion, high stiffness
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Selecting the Right Hiwin Linear Guideway
Before choosing your guideway and block, evaluate the following:
* Load direction & magnitude – Radial, reverse radial, and lateral
* Speed & acceleration requirements – For high-speed machines, QH or QE series with SynchMotion™ technology may be optimal
* Mounting space constraints – EG and WE series are ideal for low-profile installations
* Noise levels & smoothness – SynchMotion™-equipped models offer quieter, more stable motion
* Working environment – Consider protective seals and stainless steel if exposed to debris or corrosive agents
Applications
Hiwin linear guideways and blocks are used in:
* CNC machines
* Robotics
* Packaging and labeling equipment
* Semiconductor and medical devices
* High-speed pick-and-place systems
Final Thoughts
Whether you're building a new machine or upgrading your linear motion system, Proax's lineup of Hiwin linear guideways and bearing blocks offers proven performance across every industrial segment. With premium features, high load capacity, and unmatched precision, Hiwin remains a top choice in motion technology.
Need help choosing the right configuration? Contact our team for personalized guidance or start browsing our linear motion solutions today.

AutomationWhat Causes Phase Loss or Imbalance — and How to Detect It with Monitoring Relays
Apr 22, 2025|
Three-phase electrical systems are the backbone of industrial and commercial power distribution, prized for their efficiency and reliability. However, these systems are vulnerable to phase loss and phase imbalance, which can result in serious consequences like equipment failure, costly downtime, and safety hazards.
In this guide, we’ll break down:
* What causes phase issues
* Their consequences
* How to detect them with monitoring relays
* Practical prevention strategies
What is Phase Loss and Phase Imbalance?
* Phase Loss (Single Phasing): One of the three electrical phases is lost or significantly reduced, forcing the remaining two to compensate. This causes motors to draw unbalanced currents and quickly overheat.
* Phase Imbalance: Voltage or current between the three phases becomes uneven, even if all phases are technically still operating.
Common Causes of Phase Issues
Cause
Description
Blown Fuses or Tripped Breakers
One disconnected fuse can break the entire phase chain.
Damaged or Aged Cables
Mechanical damage or insulation failure can disconnect a phase.
Loose or Corroded Connections
Terminal posts and connectors degrade over time, leading to intermittent phase loss.
Unbalanced Loads
Connecting large single-phase loads unevenly causes imbalance.
Aging Infrastructure
Old transformers, worn relays, or outdated panels increase risk.
Improper Protection Settings
Incorrectly set overloads or VFDs may not react during faults.
Environmental Conditions
Weather events, wildlife, or pole damage can suddenly knock out a phase.
Integration of Renewables
Intermittent solar or wind sources can destabilize phases if unmanaged.
Motor Winding Failure
Insulation degradation in motor windings contributes to phase loss internally.
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Consequences of Phase Loss and Imbalance
* Equipment Overheating: Motors draw excessive current on remaining phases.
* Vibration and Performance Loss: Motors may stall or rotate in reverse.
* Reduced Lifespan: Even a 5% imbalance can cut motor capacity by 25%.
* Harmonics & Flickering: Poor power quality affects sensors, controllers, and lighting.
* Safety Risks: Overheated components pose fire and electrical hazards.
How to Detect Phase Issues Using Monitoring Relays
Monitoring relays are dedicated devices that continuously check the integrity of all three phases. When something’s off—they act fast.
For example, 3-phase monitoring relays are used to detect phase loss, asymmetry, and incorrect phase sequence. You can explore models like the Omron K8AK-PW or K8DS-PM, or opt for Phoenix Contact options such as the EMD-SL-PH-690 and EMD-SL-3V-400, both of which offer robust protection for voltage phase monitoring.
If you're dealing with individual line issues, 1-phase monitoring relays like the Omron K8AK-AS and K8AK-VS are reliable options.
For thermal protection or heating applications, devices such as the K8AK-TH offer precise temperature monitoring. You can view our full range of monitoring products here.
Product Comparison Table
Model
Type
Key Features
Voltage Range
Brand
K8AK-PW
3-Phase
Over/undervoltage
3-wire/4-wire
Omron
K8AK-AS
1-Phase
Over/undercurrent
0.1–30A
Omron
EMD-SL-PH-690
3-Phase
Sequence, failure, asymmetry
208–690V AC
Phoenix
K8AK-VS
1-Phase
Over/undervoltage
200–240V AC
Omron
EMD-SL-3V-400
3-Phase
Window voltage monitoring
280–520V AC
Phoenix
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Prevention Tips and Best Practices
Action
Benefit
Routine Maintenance
Catch wear and corrosion before failure.
Even Load Distribution
Prevents phase imbalance and inefficiency.
Upgrade Equipment
Faster response to faults.
Continuous Monitoring
Real-time alerts prevent unplanned downtime.
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Frequently Asked Questions
What causes phase loss in a 3-phase system?
Blown fuses, loose wiring, or damaged cables are common causes.
How do I detect a phase imbalance?
Use a 3-phase monitoring relay like K8AK-PW or EMD-SL-PH-690 to detect imbalances in real time.
What are the risks of ignoring phase imbalance?
Reduced motor life, overheating, harmonics, and fire risks.
Can these relays be installed in older panels?
Yes, most models are DIN rail mountable and retrofit-ready.
Final Thoughts
Phase loss and imbalance are preventable yet critical threats in industrial systems. With monitoring relays and proactive strategies, you can avoid catastrophic damage, reduce downtime, and extend asset life.
Explore our wide selection of 3-phase and 1-phase monitoring relays — backed by expert support and fast Canadian shipping.
Not sure what you need? Talk to our experts today.

AutomationWhen to Replace Your Pneumatic Air Dryer: Essential Guide for Canadian Industries
Apr 21, 2025|
In industrial settings across Canada, pneumatic air dryers are the unsung heroes of compressed air systems. These vital components remove moisture and contaminants, protecting your valuable equipment and ensuring quality production. But even the most reliable air dryers have a finite lifespan—and knowing when to replace them can save your operation from costly downtime and equipment damage.
At Proax, we've helped countless Canadian businesses optimize their pneumatic systems. In this comprehensive guide, we'll walk you through the telltale signs that it's time for a replacement and provide expert maintenance tips to extend your air dryer's service life.
Why Air Dryer Replacement Timing Matters
The consequences of running with a failing air dryer extend far beyond minor inconveniences:
* Equipment Protection: Moisture in compressed air lines leads to rust, corrosion, and premature tool failure—often resulting in thousands of dollars in damage
* Production Quality: In painting, food processing, or pharmaceutical applications, even minimal moisture contamination can ruin entire production batches
* Energy Efficiency: A struggling air dryer forces your compressor to work harder, potentially increasing energy consumption by 10-25%
* Operational Reliability: Sudden air dryer failure can bring production to a complete standstill, creating costly delays and missed deadlines
6 Clear Signs You Need to Replace Your Air Dryer
1. Moisture Detection in Your System
The primary purpose of an air dryer is moisture removal. If you're noticing:
* Water droplets in air lines or at point-of-use
* Rust forming inside pneumatic tools
* Condensation in air storage tanks
* Water blowing from pneumatic outlets
These are unmistakable indicators that your air dryer is no longer functioning properly and requires replacement.
2. Increasing Maintenance Frequency
Are you finding yourself calling technicians more often for your air dryer? When repair costs and frequency increase, it's often more economical to invest in a new unit. Compare your maintenance logs—if service calls have doubled in the past year, replacement is likely the smarter financial decision.
3. Rising Energy Consumption
An inefficient air dryer creates back pressure that forces your compressor to work harder. Review your energy bills—a gradual increase in electricity costs without corresponding production increases often points to air treatment system issues. New refrigerated air dryers can provide significant energy savings compared to older models.
4. Physical Deterioration
Visual inspection can reveal a lot about your air dryer's condition:
* Visible external corrosion or rust
* Cracked components or housings
* Leaking connections or fittings
* Damaged gauges or controls
These physical signs indicate environmental stress and aging that compromise performance.
5. Pressure Drop Issues
Monitor the pressure differential across your air dryer. A healthy system maintains consistent pressure, while a failing unit will show:
* Increased pressure drop across the dryer (exceeding manufacturer specifications)
* Inability to maintain system pressure during peak demand
* Longer recovery times after air usage
6. Excess Water from Purge Valves
Modern air dryers should produce minimal condensate during normal operation. If your purge valve is constantly discharging water, your dryer is struggling to remove moisture effectively.
Recommended Replacement Schedules
While every operation is different, these industry-standard replacement intervals provide solid guidelines:
Component
Replacement Timeline
Warning Signs
Dryer Filters
Every 2,000 operating hours or annually
Pressure differential increase, visible contamination
Desiccant (for desiccant dryers)
Every 3-5 years
Color change, reduced efficiency
Pre/Post Filter Elements
Every 12 months
Excessive pressure drop, visible contamination
Control Air Filter Elements
Every 12 months
Erratic controller operation
Refrigerated Dryer
8-10 years (depending on usage)
Increasing energy usage, moisture breakthrough
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Note: For specialized applications like pharmaceutical or food production, more frequent replacement may be necessary to maintain air quality standards.
Maximizing Your Air Dryer Lifespan: Maintenance Best Practices
Proper maintenance can significantly extend your air dryer's service life:
Daily Checks
* Monitor pressure differentials across filters
* Check moisture indicators and dew point (when applicable)
* Listen for unusual sounds (particularly in refrigerated air dryers)
Monthly Maintenance
* Inspect and clean condenser coils on refrigerated models
* Check all drain functions
* Examine for air or refrigerant leaks
* Clean or replace standard filters as needed
Annual Service
* Complete system evaluation
* Replace all filter elements
* Check electrical connections and controls
* Calibrate sensors and gauges
Choosing Your Replacement: Technology Advancements
When replacing your air dryer, consider these recent advancements that could benefit your operation:
Energy-Efficient Models
Modern IDFB refrigerated air dryers offer significant energy savings compared to older technologies. These units adjust cooling capacity based on actual demand, reducing power consumption during partial loads—often resulting in 25-50% energy savings.
Smart Monitoring Capabilities
Today's premium air dryers feature digital controls and remote monitoring capabilities. These systems:
* Provide real-time performance data
* Alert maintenance teams to potential issues before failure
* Track energy usage and efficiency metrics
* Allow for preventive rather than reactive maintenance
Environmental Considerations
Newer refrigerated dryers use environmentally friendly refrigerants with lower global warming potential, helping your operation meet sustainability goals while complying with evolving regulations.
Conclusion: Partner with Experts for Optimal Results
Replacing your pneumatic air dryer at the right time isn't just about avoiding problems—it's about optimizing your entire compressed air system for reliability, efficiency, and performance.
At Proax, we're proud to be authorized SMC distributor across Canada, offering expert guidance on air treatment solutions tailored to your specific industry needs. Our team can help you determine the ideal replacement timing, select the right technology for your application, and ensure proper installation for maximum performance.
Don't wait for a system failure to consider replacement. Contact our compressed air specialists today for a comprehensive evaluation of your current air dryer performance and expert recommendations on upgrading your system.